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1-6 Inch PVC Pipe Production Line With HYZS65/132 Conic Twin Screw Extruder With Motor 45kw And Output 420kg/h

1-6 Inch PVC Pipe Production Line With HYZS65/132 Conic Twin Screw Extruder With Motor 45kw And Output 420kg/h

Brand Name:	Hypet
Model Number:	ZS65/132 PVC Pipe Extrusion Line
MOQ:	1set
Price:	USD 52000/set
Delivery Time:	45~75days
Payment Terms:	L/C, T/T

Detail Information

Product Description

Detail Information

Place of Origin:

China

Certification:

ISO9001,CE

Control:

PLC Control System

Main Motor:

45kw

Conditions:

New

Extruder:

Twin Conic Screw Extruder 65/132

Supply Power:

380V 50Hz 3Phase Or Customized

Output:

320-420kg/h

Final Product:

PVC Pipe

Key Word:

1-6inch PVC Pipe Extrusion Line

Raw Material:

PVC Powders

Product Application:

Pipe

Screw Design:

Conic Twin Screw

Key Parts Warranty:

1year

Engineer Installation Service:

Yes

Packaging Details:

Standard Package for sea shipment

Supply Ability:

Plastic water drainage sewage pipe Extrusion Line 100set per year

Highlight:

1-6 Inch PVC Pipe Production Line

420kg/h PVC Pipe Production Line

6 inch PVC Pipe Production Line

Product Description

1-6 inch PVC Pipe Production Line with HYZS65/132 conic twin screw extruder with motor 45kw output 420kg/h

A Speciality of PVC pipe line

SN	Items	specification
Features	High output	420kg/h, with high speed
	High efficient	Stable quality, efficient operation make high qualified
	Energy saving	It can save energy 20-30% by machine and software.
	Intelligent AI control	PLC + HYPET software to control the operation automatically and save each formulation case.
Machine information	Products	Hot and cold pipe
	Raw material	PVC powder
	Output	320-420kg/h
	Production Speed Max	5m/min
	Products diameter range	1 - 6 inch
Working condition	Electric power	3-phase, 420v +/- 10% , 50Hz (others for option)
	Total power	70kw for install power, actual running power: 37kw
	Cooling water	≤ 20°C; ≥0.3Mpa
	Compressed water	﹥0.3m3/min, ﹤0.5Mpa
	Overall sizes ( LWH)	24000* 1600*2500 mm
Machine General explanation	Center height	1000mm
	Operation direction	From right to the left ( other can be for option )
	Output	The output capacity varies with the materials and the operation conditions.
	Technology remarks	remains the right to improve the specification of the line, if there is any modification in the future, customer will not be informed

Main line parts:

SN	Main Items	Qty
1 - 6 inch PVC pipe line with HYZS 65/132 extruder
1	HYZS 65/132 conic twin screw extruder	1 set
2	Auto loader in spring type for the extruder	1 set
3	Die head 1-3 inch	1 set
4	Die head 4-6 inch	1 set
5	Vacuum tank in 6m	1 set
6	Haul off with 3 claw type, Servo motor type	1 set
7	Planetary cutter with chamfering	1 set
8	Stacker	1 set

C, Specification of the Machine

1 HYZS65/132 conic twin screw extruder

SN	Parts name	Specification	Description
1	Extruder	Extruder model	HYZS-65/132 conic twin screw
		Output	350-450kg/h for pipe 200-280kg/h for profile or more
		Center height	1000mm
		Dimension	3000 x 1300 x 2600mm
		Weight	2700kg
2	Screw	Diameter	Ø65/132 mm
		Material	38CrMoAlA + special alloy
		Finish	Nitrogen-filled (0.50~0.70mm depth) and polish
		Rotate speed	0~60 r/min
		Core of the screw	Auto control for temperature (Oil cooling will be for option )
3	Barrel	Barrel Structure	In two parts, front part will be with special alloy inserted.
		Big Part of the barrel	38CrMoAlA
		Fron part of the barrel	SKD11 with heat treatment
		Inside finish	Nitrogen-filled (0.50~0.70mm depth)

4	Temp/ pressure transducer	Quality	China famous brand
		Structure	Separately senses both in pressure and temperature
		Cable	High isolated cable line
		Screen	Both in monitor or screen display
5	Heater and cooling fans	Heating control area	4 zones
		Heating way	Cast aluminum/ ceramics
		Heating power	25kW
		Cooling system	Low-noisy barrel cooling fan
6	HYPET Gear box	Cooling power	0.2kw x 2 sets + 0.37kw x 1 set
		Water/oil cooling	One zone in front part for option
		Heat isolating	Special isolating material and structure for energy saving.
		Housing material	Ductile iron
		Gear material	20CrMnTiA
		Gear surface	Hardened and ground in high precision
		Axis material	40Cr
7	Twin screw Dosing feeder	Temperature of oil	Controlled by two system,
		Rubber sealer	Imported specal rubber sealer used
		Bearings	Wih famous and reliable brand.
		Supplying material motor	1.5 kW
		Speed range	1-50 RPM
		Powder bridge	Anti powder bridge with high Caco3
		Inverter	Delta heavy loader type
8	Vacuum degas with selector	Vacuum degree	-0.04Mpa
		Motor power	2.2 kw
		Vacuum tank	Easy to be clean
		Auto clean device	Air control auto Clean device for option.
9	Driving motor	AC motor power	45 kW in Siemens brand
9	Driving motor	AC inverter controller	Delta in heavy type

2 Auto loader in spring type for the extruder

SN	Specification	Description
1	Pipe diameter	141mm
2	Output capacity	5 M³/h
3	Hopper volume	200L
4	Motor power	2.2 kw

3 Die head in 2 pressure grade

1-6 Inch PVC Pipe Production Line With HYZS65/132 Conic Twin Screw Extruder With Motor 45kw And Output 420kg/h 3

SN	Item	Description
1	Die head for 1-3 inch	Diameter 1 inch, thickness 1.7mm (4 Bar), 1.8mm (6 Bar) Diameter 2 inch, thickness 1.8mm (4 Bar), 1.9mm (6 Bar) Diameter 3 inch, thickness 1.8mm (4 Bar), 2.7mm (6 Bar)
2	Die head for 4-6 inch	Diameter 4 inch, thickness 2.2mm (4 Bar), 3.2mm (6 Bar) Diameter 5 inch, thickness 2.8mm (4 Bar), 4.1mm (6 Bar) Diameter 6 inch, thickness 3.2mm (4 Bar), 4.7mm (6 Bar)
3	Output for die head 1-3 inch	Max 70 - 310 kg/h
4	Output for die head 4-6 inch	Max 320 - 420 kg/h
5	Thickness of the pipe	According to customer’s requirements
6	Die flow surface	Chrome coated and polished well
7	Material of die head	40Cr with good heat treatment
8	Melt pressure/Temp	Equipped with melt press/Temp
9	Heater type	Ceramic heater with SS304 coating
10	Material of calibrating	Brass H65 and harden shining polish
11	Shining pipe device	Strong water cooling device in front of the calibrator

4 Vacuum tank in 6,000 mm

Parts name

Specification

Description

1	Vacuum tank	Material	Stainless steel 304
		Length	6000mm
		Center height	1000 mm
		Dia. range	1 - 6 inch
		No. of pipes	1 pipes
		Movable motor power	0.75 kW
		Moving range front & rear	700 mm
		Up and down adjustment	100mm
		Left and right adjustment	50mm
		Cover on the top	Aluminum alloy
2	Nozzle spry system	Number of Nozzles	170 pcs
		Water spray pipe numbers	4 pieces
		Nozzle type	Atomized intensive cooling
		Spraying mouth	G1
		Pipe supporter	Fixed geared type supporter
3	Water temperature and level control	Water temperature control	Auto valve control
		Water level control	Floating ball close loop system
		Pressure safety	Safety valve installed

4	Water Filter	Filter	1 set in G2” with by pass way
		Clean the filter	By pass line for cleaning the filter
		Vacuum cyclone	Yes, with it
		Silence function	Silence device
5	Vacuum pump	Vacuum pump motor power	4 kW x 1 set
		Pump type	Round plate tech from Siemens
		Others	Low noise
		Vacuum suction nozzle	Two gate in each side of the tank
6	Water pump	Water input pipe size	G1”
		Water output pipe size	G2”
		Water pump motor power	5.5 kw x 1 set

6 Haul off with 3 claws type

1-6 Inch PVC Pipe Production Line With HYZS65/132 Conic Twin Screw Extruder With Motor 45kw And Output 420kg/h 6

Specification	Description
Pipe diameter	1 - 6 inch
Center height	1000mm
Caterpillar number	3 claws
Caterpillar distribution	Triangularly distributed evenly
Top caterpillar control	Controlled by cylinder at each chain side
Cylinder number	4 pcs
Bottom caterpillar control	Up down controlled by motor
Driving method	Driven by rubber block
Rubber block width	74 mm
Effective traction length	1800mm
Driving speed	1.2-12 m/min
Gear box	Motor with strong helical gear box
Motor type	Standard motor
Motor power	1.1 kw x 3 sets
Traction force	20,000 N
Metering system	By encoder
Adjusting mode	Pneumatic
Press pressure on the pipe	Adjusted by pneumatic valves
Down caterpillar position	Fixed
Air pressure	0.4-0.6Mpa

7 Planetary cutter with chamfering

Specification	Description
Pipe diameter range	1 - 6 inch
Cutting thickness	15 mm
Cutting speed	10 m/min
Blade shape	Chamfering
Cut way	Planetary
Feed way	Hydraulic
Clamp way	Aluminium
Follow mode	Pneumatic
Control system	PLC automatic control system

8 Stacker

Specification	Description
Tilting table	Pneumatically operated
Nominal length	4-5 mtrs
Pipe sizes	1 - 6 inch
Material of tripping chute	MS rigid structural steel